FileField;MaxSize=5120;Multiple;addText=Add_your_Files; GrovTec Machining, 23555 Northeast Halsey Street, Wood Village, OR, 97060, United States. According to Olaf Tessarzyk, managing partner and president of ZPS America, it is this drive system that sets these machines apart from other multi-spindle designs. These machines also offer economies of scale, reducing the cost of each individual part further as the size of the production run increases. 
Highly efficient production tools that manufacture high-quality complex turned parts. We have Wickman screw machines and Acme Gridley screw machines with bar diameters up to 2-5/8" capacity. In machining, the entire rotating unit of a lathe is referred to as a spindlethis includes the shaft, bearings, and other integrated parts.
} First, a CAD drawing (either 2D or 3D) is created, and a code is created that the CNC machine will understand. display: block; With Y-axis on the live turret you have a double spindle turning and milling machine (both C-axis capable) with the capability of overlapping five (5) tools at once (3 cross slides and 2 turrets). } border: none; document.getElementById('cloakfb6f68eadb7d2643485ddf2a28420498').innerHTML = ''; The new Mori-Say machines are likely to challenge shops once again to wrap their minds around new possibilities for efficient part production. position: relative; We offer a variety of reliable options suitable for a range of systems. Keyway milling 
Multi-spindle machining refers to the use of several spindles in a machining setup (in contrast to single-spindle machining). Because these parts are not typically produced on multi-spindle machines, the shop believes it can be highly competitive with companies seeking to produce this kind of part on CNC lathes. One class, obviously, is the community of current multi-spindle users. .btn { The part was formerly produced on a heavy-duty Swiss-type (sliding headstock) lathe. BRB sees its future tied to producing parts such as this. height: 150px; color: black; position: relative;
Grooving If youre considering investing in a multi-spindle machine, carefully evaluate your business and assess specific goals. 
background-color: #1C00ff00; TAJMAC was formed after World War II by Amedeo Tajariol. Through the use of Davenport Machines, we have the capacity to apply all of the benefits derived from the use of CNC multi-spindle machining, which include: Shorter cycle times padding: 16px 32px; .btn { color: white; The machines in the LICO LNDD series are extremely productive. height: 150px; A full understanding of the advantages of multi-spindle screw machines comes through a comparison of single-spindle and multi-spindle lathes and the performance benefits of each type. We also use cookies to provide you with the best possible experience on our website. Each serves a specific purpose in the machining process: Adjustable drill head attachments allow for variations in the center distance of the drilling spindle, in order to meet specified requirements with broader variations. There are several common materials used in the production of screw-machined parts, including: Steel We pride ourselves on providing reliable post-sales service and engineering support that minimize downtime. Our new series of automatic lathes is designed to address the evolution in machining requirements of todays markets and fill the production gap between multi-spindles and the standard single spindle automatics. We can manufacture the following parts: Radial Compressors | Metering Valve | Multilumen Tube | Poppet | Oxygen Controller | Patient Connection Port | Patient Interface Port | Capstan | Cough assist | Oxygen (O2) Sensor | Blower Mounting | Bulkhead | Flexure | Precision Spacer. High Temperature & Special Alloy Machining, Tornos Precision Multi-Spindle Automatics. Standard features include eight independent, AC-driven CNC horizontal spindles; eight independent compound slides (X and Z); eight independent tool carriers with eight 12,000-rpm driven tools; five backworking tools (three driven); and a range of standard, presettable VDI tooling. Panek Precision produces panel connectors and industrial cable components. With a little planning, we found that we could do the same part economically in batches of 5,00012-second cycle timeswith three change-overs per week on the new machine." margin: 4px 2px; CNC multi-spindle screw machines offer unique benefits, the most obvious being less reliance on humans and minimized labor needs which can reduce production costs and thus benefit companies bottom lines. An innovative drive system on these machinesenables users to optimize spindle speeds for specific machining operations. Both types of machines complete the part in one pass. Chamfering color: white; Over half our machines are equipped with spindle stopping capabilities which allows us the ability to stop a spindle and cross drill and cross tap parts. Schtte offers the second stage of its "Generation SCX" modular multi-spindle automatics, a successful entry to the market for high-production, complete part machining. Shorter product life cycles, greater complexity of components, and smaller batches mean that youll likely require higher retooling flexibility from your machines for future workpieces. Ask Our Newest Columnist, Quick-Change Tooling Improves Swiss Lathe Profits. A composite shaft links each spindle in the drum to its own motor on the other side of the machine. All of these actions are accomplished by moving the workpiece among six or eight positions in the machine. Now renowned as one of the most professional CNC screw machine manufacturers, LICO first introduced their CNC products here in the United States in 1990 by opening its own manufacturing operations in Texas. border: none; This dovetails with our initiative to achieve this level of performance across the supply chain. background-color: #1C00ff00; This helps us stay competitive by amortizing set up costs over a higher volume and getting better material prices due to purchasing more at once. This machine is a flexible and accurate combination of a cam-operated machine and modern CNC technology. Today, cam and CNC multi-spindle screw machining services remain a core part of our business for high volume, tight tolerance components. This means that the drum does not have to "unwind" to its home position to avoid wrapping any power cables around the drive shaft inside the drum. width: 150px; Typically, such features would be produced with a circular saw blade. For years, the company relied on two contrasting types of machine tools to meet its production goals. .container{ We form parts from aluminum, brass, copper and various grades and variations of stainless steel. More importantly, developers say, new classes of parts can now be produced efficiently and economically on a multi-spindle. text-align: center; The most common operations include: Turning Bar capacity in the Acme family ranges from small 7/16" model machines up to large 8" bar machines. Several different industrial machines can be operated via CNC, including grinders, lathes, mills, and routers. display: block; ZPS has been producing multi-spindles since the 1950s. Likewise, CNC shops will have to transition from a reliance on simple machines that make complex cutting maneuvers to more complex machines that get the most out of simple motions. font-family: Helvetica; Drilling May be deburred if the particular machine is equipped for it
493 S Leonard Street The high nickel and chrome content of the workpiece material calls for high torque at the spindle. Horn USA has developed quick-change tooling systems to drastically reduce set-up and toolchange times for Swiss-type lathes, including those with through coolant. Broaching. High-speed production of medium to high volume production cycles using stock from 1/16 to 7/8 diameters color: black; Fixed drill head attachments do not allow for variations of the center distance, which allows for higher precision drilling on complex designs with tight tolerance requirements. Our facilities are ISO:90012015 certified, ensuring the highest standards of quality demanded by the industry. Read: Catch Up on PMTS 2017s Live Demonstrations with This Video Playlist. Stamping In fact, cycle times on these parts are so short that the company developed a special gaging station so that operators could perform adequate part sampling and document the high Cpk numbers specified for this part. .btn:hover { It appeared to be an appropriate machine to handle a diverse product mix in runs of 10,000 to 50,000 pieces.
Carbon steel Single-spindle automatic lathes: The Best of Both Worlds! State-of-the-art single-spindle CNC lathes are a viable option for many demanding machining projects, but there are limitations to their speed, precision, and level of complexity.
This machine is used for demonstrations and to prove out customer parts. For several decades, E.J. Although installing the foundation for this huge machine was a massive undertaking, the company is building on other foundations as well. opacity: 0.3; Waterbury, Connecticut 06708, Durco Manufacturing Company Inc. The Benefits of CNC Multi-Spindle Machines. Shaving They can run run shapes such as hex and square as well as millimeter sizes which helps when selecting the nearest sized material for your parts. background-color: #1C00ff00; Trafimet is an Italian firm that makes torches, power-supply connectors, consumable tips and other welding-related supplies sold around the world. position: relative; height: 150px; background-color: #1C00ff00; Typically used in larger production runs, E. J. Baslers Acme multi-spindle machines utilize 6 or 8 cam driven spindles to divide the work.
With these machines being used around the world, a multitude of special attachments and tools have been developed over the years, enabling them to produce products for virtually every industry, ranging from electronics and defense to medical and aerospace. With 22 multi-spindles in house ranging in size from 9/16 to 4 its safe to say we can make it. padding: 16px 32px;
Andrea Tajariols son, Michele, runs the TAJMAC-ZPS plant in the Czech Republic. Other key advantages include: Drastic reduction in idle time during the turning process, Ability to streamline similar or complementary operations in a single station, Fewer labor needs and reduced expenditures, Ability to program feed rates and spindle rotation speeds on a per-station basis, allowing speeds to match cutting operations. In 2005, LICO one of the best CNC screw machine manufacturers developed the LNC-D 12-position screw machine with live tools, sub-spindle, Y axis, and automatic bar feeding. Naugatuck, CT 06770, Phone: 203-575-0446 FAX: 1.847.678.8896, Download Supplier Terms and Conditions Davenport screw machines are equipped with threading, countersinking, and 5th position burring attachments to name a few. You are currently using Internet Explorer 7/8/9, which is not supported by our site. The part is a stainless steel steering column component. font-family: Helvetica; BRB completely finishes this stainless steel hydraulic sleeve in one pass on its CNC multi-spindle. All Rights Reserved. Combining the speed and reliability of cam drives with the flexibility and accuracy of CNC technology. San Antonio, TX 78247, For Sales & Quotes Inquiries: 800-752-1768 Mr. Tessarzyk says that these mind-bending machines will appeal to two distinct classes of potential users. As the spindle rotates, the tool or tools at each station perform their functions a step at a time, resulting in a continuous flow of finished parts. Its main factory is in Vincenza, about an hours drive north of Milan. font-weight: bold; For the best experience, please use one of the latest browsers. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); 100% Privacy. } Furthermore, as a partner of the leading CNC screw machine manufacturer or rather the North American importer for these machines, we have a dependable inventory of repair parts. Threading } Each main turret position accepts VDI-30 live tooling with four (4) live tool holders and Mitsubishi M830 CNC control being standard. It is designed to achieve cleaner and more flexible work environments and has a total of 9 spindles. ZPS has a history of machine tool building that goes back to the early 1900s. E.J. background-color: #1C00ff00;
We apply more than 20 years of experience to providing specialty metal finishing and high-end customer care for our wide range of clients for any size production volume. If you own a small shop and never know what kind of orders will be coming in, chances are that a multi-spindle machine isnt the best option. Forming This shop acquired its first Mori-Say TMZ642 in September, 2008. This machine simplifies even the most complex workpieces and makes low-high volume batch runs more efficient. All Rights Reserved. width: 150px; HR, Accounting, Purchasing: 210-657-7731 document.getElementById( "ak_js_2" ).setAttribute( "value", ( new Date() ).getTime() ); 7420 Industrial Pkwy Drive, Lorain, OH 44053, 11-Axis CNC Twin Spindle Multi-Slide Mill/Turn Centers, Copyright 2022 Absolute Machine Tools. With Schtte CNC and CAM automatics you can pursue with confidence, the most difficult parts and materials with the kind of speed, accuracy, and rigidity that is synonymous with our name. Multi-spindle lathes and automatic lathes make it possible to perform a broad range of operations in a very short period of time. Innovative developments on the TMZ line of Mori-Say multi-spindles from ZPS America LLC (Indianapolis, Indiana) promise to move CNC to a new level on this type of machine tool. It makes CNC operations more flexible and efficient while further simplifying setup and change-over. margin: 4px 2px; Of course, the part processing strategies he has in mind leverage the flexibility and capability of his companys multi-spindles, but this is just one example of a shift in technology that calls for a shift in outlook and thinking. A well-equipped foundry on the premises of the ZPS plant in Zlin is capable of producing the special castings called for by the design of the TMZ machines. Backworking This type of machine is highly productive because operations at each station occur simultaneously. .btn:hover { These machines offer a range of capabilities; multi-spindle automatic lathes can complete boring, turning, chamfering, threading, grooving, and drilling jobs. Essentially, these machines allow for multiple tools to cut multiple pieces of material simultaneously. The result is highly accurate positioning as the spindles index, enabling the machines to perform high-precision machining of complex workpieces. These four, six, and eight spindle machines have a reputation for a being highly reliable and highly productive. Multi-spindle machining offers a cost-efficient method of production for high volumes of small- or medium-sized parts and components. Computer Numerical Control machining, typically referred to as CNC machining, is a manufacturing process in which preprogrammed computer software regulates the movement of tools and machinery. To understand multi-spindle machining requires investigation into how a multi-spindle screw machining works, the use of Davenport machines, common operations of multi-spindle machining, an examination of multi-spindle machine variations, and the materials used by this form of machining. The tubes are of unequal lengththe innermost is the longest and the outermost the shortest. Learn More About Us | Tour Our Facility | News, 9511 W. Ainslie One recently tested part exemplifies the capabilities of this machine and reinforces the point that applications for multi-spindle processing are moving in a new direction. font-size: 16px; Multi-spindle screw machines are often used for the series production of precision parts, but theyre also well-suited to small batches thanks to their extremely short setup time. display: block; This casting allows the drum, center block and drum coupling to be assembled in a configuration that allows the drum to be rotated under power and break in the gears and bearings. The motion of the tool carriers and tool slides at each indexing station are controlled by CNC servo motors under programmed command rather than by a system of mechanical cams. } Threading "This makes the machine a real and complete turning and milling center," Mr. Simioni says. These Wickman screw machines and Acme screw machines have 6 spindles where the davenports only have 5. One is a manufacturer of welding accessories that shifted production from mechanical multi-spindles and high-end turn/mill machines. font-weight: bold; This is an unusually large part for production on a multi-spindle. text-align: center; .btn:hover { font-size: 16px; CNC is well-suited to a wide range of machines, including multi-spindle screw machines. Flexibility assures production of small and medium-sized components just like mass-production. Another critical feature is the ability of each spindle to clamp the workpiece securely for effective high-torque machining operations on the stainless steel.
The challenge for them will be to grasp how parts requiring a lot of non-turning operations can be completed in one setup on these machines. "In tough times, we find we can move some products to the TMZ multi-spindle and handle lower lot sizes while reducing cycle times per part," Mr. Simioni says. Flat generation In 1996, LICOintroduced the LNTS series. The LNTS series is also offered in a 3 turret model for extensive backworking and a Y-axis model equipped with a Y-axis gang tooled cross slide for both static and live tools. width: 100px; Email: sales@durcomfg.com, Durco Manufacturing Company Inc. 2016-2022 Responsive Wordpress design by Zero Gravity Marketing. transition: 0.3s; background-color: #1C00ff00; The range includes parts that are often produced on turn/mill machines or multi-machine production cells. color: black; opacity: 0.3; Having multiple tool positions in the cut at the same time improves on cycle time and ultimately saves on cost. position: relative; width: 100px; alt="Aerospace Machining",