small-scale plastic recycling plant pdf


Before we start the business to recycle plastic waste we need to first draw out a plan. %%EOF The 3R sums up everything on the issue of plastic waste generation. The processed plastic flakes are usually sold to plants that have further recycling and processing capabilities. The market for recycled plastic is very huge as the original non-recycled plastic is quite costlier than the recycled one. The land should definitely have shades, closed space, large rooms, and technical room and so on. There are different types of machine and methods required to recycle different types of plastic so choose that one that gives maximum returns.

To add the profit you can start manufacturing basic plastic products like polybags, small use and throw plastic products and so on.

The starting return would not be much higher as the investment is high.

If you manage to reduce investment in factory setup then you may get starting returns. Lets see Nicety Machinery Co., Ltd builded small scale plastic recycling line: Kindly send me the details of your plastic crusher whose capacity is 300kgs/h.It should be without the conveyor belt please. The other utilities include parts related with recycling, small tools, machines, compressor, furniture, etc. In this article I will share information on how to recycle plastics in your own small scale plastic recycling plant to make profit. 0000003873 00000 n How to build a small scale plastic recycling plant? Your email address will not be published. All Rights Reserved. You can also take help from guides or can do a short course on it. iSMi* Film Conveying H*R'J/Pelletsi firJOft/Moisture *Prices are pre-tax. pyrolysis

1557 27 Prices are indicative only and may vary by country, with changes to the cost of raw materials and exchange rates.

The other requirements include a proper electric connection, generator for emergency, papers for starting a recycle business from the designated authority, permission from other selected authorities, a technical staff that can guide how to recycle the plastic, few labors, containers to store the recycled product, etc.

The best way to reduce plastic waste is to recycle it and reuse.

By means of introducing latest design from Europe and absorbing customer s valuable advice,our technical design & manufacture level has been improved a lot!Nowadays,over 200 recycling lines have been already exported to 60 countries and regions in Latin-America,Europe,Mid-East and Africa.According to requirement,design proposal is very flexible and customer-oriented.Processing capacity is 300,500kg/hr.

Small-scale plastic recycling plants mainly crush and grind the plastic waste into flakes, and sell the flakes for profit. Metal detector can replace the manual detection of each plastic, when a hard metal is detected, the metal detector will issue an alarm and let the conveyor belt stop working temporarily to protect the plastic recycling crusher machine does not return because of the wear and tear of the blades caused by crushing metal, which plays a good role in protecting the back of the equipment. Make up your mind of what kind of plastic waste will you recycle. WUBI*\B@\F? Most of them will supply plastic waste to your plant while in some cases you need to transport. The recycled plastic that is of the lowest grade can be sold to road departments that are using molten plastic in the place of bitumen to build roads. Other common plastic waste such as PE drums, PVC pipes, records, window profiles, swimming rings, PP car shells, medical waste, food bags, and other biodegradable plastic waste that can often be found in small-scale plastic waste plants.

0000003952 00000 n POLYRETEC ammm SINCE2001 The Specialist Of Plastic Recycling System , R*KvtfQI2ffiS*MSSfCI)gS. Plastic is a known non-biodegradable substance which means that it is not possible to break it through natural means. The first is the land whose cost depends on the location of purchase. You need to have a clean and closed space where you will keep your machine. These plastics are mostly become trash after one time use. It can also be set up and running relatively quickly and cheaply, meaning that it is less risky for businesses. Make sure that your supplier uses plastic waste compressor to reduce cost involved in transportation or else it would scale up your cost requirement. The present world we live in is surrounded with billions of plastic products. Required fields are marked *.

Manufacturing of new products like chair, table, bottle, etc. x|R9OA~7Kmnsa`s1)"E For this you can make a network of plastic waste suppliers that can supply the required amount of plastic waste. 0000003563 00000 n The recycled plastic lacks quality in comparison to the original fresh plastic. Dont make cost a factor while buying the machine as it should execute the task very well based on the requirement. Based on market usage these recycled plastics are sold in the market. Earlier it was took to task as a way to reduce waste and to make a use out of waste but now it has turned out to be a full-fledged business. Make a network with them so that they can supply you the required amount of plastic waste. Do you want to start a small-scale plastic recycling plant but dont know where to start? For this you just need a machine that manufactures these polybags. This is done in a way so that least pollution is generated. Since the production of plastic in 1950s, 8.3 billion metric tons of plastic has been generated till recently. The first time recycled plastics are used in manufacturing high quality plastic items while the 2-3 times recycled plastics are used to manufacture plastic bottles.

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There has been a rising trend seen in the recycle of plastic waste. It is estimated that nearly 6.3 billion metric tons of plastic has become waste. You will only need three machines: Conveyor Belt, Crusher, Blowing system & collection Silo. Your market will depend on the type of plastic and the number of times the plastic has been recycled. It is worth mentioning that we can improve the quality of flakes and reduce the cost of labor by slightly improving the machine. Based on this the rate of machines depend.

0000018192 00000 n Mostly they are shaped in small brick shaped or pellet shaped. It would be better if you choose a large scale machine that has various features. Make a strong market that can offer you different rates for your recycled plastic. Plastic is playing a huge role in our lives from usage as plastic bottles to toothbrush, mug, bucket, tub, containers, polybag, and many more. Recommend machines for your reference and comparison. 0000068856 00000 n 0000001895 00000 n

It is important to note that while a large-scale recycling plant may require more machines and investment, a small scale plant can still be profitable if done correctly. The demand of land depends on at what scale your plant will operate. Sj(i]200^s 300. sooaifm. Process involved in recycling of plastic waste: After you setup your factory and have your utilities fixed.

Your email address will not be published. You can add the cost of labor and technician as well. We need to first analyze these points and figure out the feasibility of whether this plan would succeed or not. To calculate the cost one needs to calculate the cost of all the required machines and equipment mentioned above. -, polyretec small scale 500kgh waste plastic recycling machine line, All Suzhou Polytec Machinery Co. catalogs and technical brochures, polyretec 200-1000kgh plastic film bags granulator pelletizer line, polyretec 2000kgh pet bottle to bottle recycling machine line, polyretec 500kgh pet flakes pelletizing machine line, polyretec plastic shredder for bucket ,container ,tire ,film,bags, polyretec double extruder granulator for hard plastic scraps ,wet plastic ,printed film bags, polyretec 200kgh to 1000kgh agglomerating granulating machine line for film bags, polyretec 500kgh to 3000kgh pet bottle recycling machine line. This doesnt costs much, around 20-30 thousand rupees per month is enough. After few months of start, you can get meaningful return by selling recycled plastic. 0000003826 00000 n

For grinding and crushing plastic waste into small size flakes. The next step requires shaping up of the liquid plastic.

*IMOKILJHFEFEhB,H "` ) Plastic is a polymer known to be a non-biodegradable substance which is hazardous for the surrounding. A large space should be dedicated to dump plastic waste while a clean space is necessary to keep the recycled product. Hire a technician who knows how to work with machines and recycle plastic.

They exclude delivery charges and customs duties and do not include additional charges for installation or activation options.

To get the land in less cost you should buy it on outskirts of the city. 0000003602 00000 n 2022All rights reserved If we recount that how many things we have used today we may easily find that most of things we have come around is made up of plastic. POLYRETEC BgtlgisSm SINCE2001 The Specialist Of Plastic Recycling System. 0000016490 00000 n Scientists are quite worried about the rise in plastic waste as they are unable to decompose them in comparison to the waste generation. As you can see, I have added a metal detector to the conveyor belt. Every year nearly 400-500 million tons of plastic waste is generated which continues to rise every year. xref Kerala road department in India has built many such roads using recycled plastic. You can sell it to plastic product manufacturing companies, polybag makers, road transport authority and so on. Plastic cannot be decomposed by natural means unlike the biodegradable substances. 0000007231 00000 n The first basic thing you need to open up your recycle plant is a decent place. Get the plastic waste and start your recycling process. 0000082653 00000 n How to improve and optimize the production line of a small-scale plastics recycling plant depends on the type of plastics to be recycled. To carry all the process of recycling you definitely require a technical mind plus man force. 2022 AccountingKit Elementor Template. The foremost thing you need is a proper electric connection. 0000000857 00000 n All such closed rooms should be ventilated to avoid suffocation. 0 The next step involves filtering where waste residue is removed and higher quality of liquid is passed.

The above nine point sums up the whole strategy of opening a plastic waste recycle plant. Thanks for your message, We will contact you within 1 working day. Plastic also a toxic substance because when it mixes in the atmosphere it causes pollution. trailer

These plants often further washing and clean these plastic flakes for granulation or for other plastic products such as polyester staple fibers.

endstream endobj 1582 0 obj <>/Size 1557/Type/XRef>>stream Many people these days are setting up plastic waste recycling plant where plastic wastes like plastic bottles, polythene, polybag, plastic containers, boxes, packets, sheets and their likes are recycled into useful products. The machine for this comes in many types. Sorting and separation of plastic waste like PVC, ABS, LD, etc, You can now supply these plastics raw material to recycling unit, Compression and melting of raw materials obtained after grinding process. Some machines have all in one features while some come in part. If you want to build a plastic recycling line or plastic related machines, feel free to ask me any questions. Save my name, email, and website in this browser for the next time I comment. startxref Usually, we add an extra collection bag to collect the label pieces attached to the plastic sheet. 1583 0 obj <>stream You need to buy the required machine for recycling your plastic waste. A small scale plant can be quickly adapted to changes in the type or quality of plastic waste that needs to be recycled. If you are interested in small scale recycling then a 50 sq. Most of the products we use have been replaced by plastic. Making polybag is one of the most successful ways to use recycled plastic.

Sed ut perspiciatis unde omni natus error sit voluptatem accusantium doloremque laudantium. For bulk and efficient transfer of plastic waste to the plastic recycling crusher. 0000000016 00000 n The major step involved in recycling is compressing and melting down of plastic in to a liquid. Though you should ensure that you get proper facilities wherever you have purchased the land. 1557 0 obj <> endobj Machines also depends on what type of plastic you are recycling and at what scale you are recycling. The lowest quality of recycled plastic is used in manufacturing use and throw plastic bottles, polythene, one time use containers, boxes and their likes. To save cost you can hire the technician for a while and after learning from him you can try it on your own. You can take loans during investment, finance your business or can share the cost with partners. So lets get started! The second thing required is a closed space similar to a factory but small sized room can also work. 0000013141 00000 n 0000001683 00000 n Cost of other utilities will come around 1-2 lakhs per month. Molten plastic is similar to tar and is durable than bitumen. The usage of plastic has kept on rising years after years and now time has come that we cannot live without them. Hi, I'm the author of this post, and I have been in this field for more than 5 years. The advantage of a small scale plastic waste recycling plant over a large scale one is its low cost and flexibility. The average small-scale plastic recycling plant has an output of around 500-1000kg/h. You should take the required connection based on your power demand. To make it economically more successful one can start manufacturing basic plastic products.

The most common types of plastic waste, such as PET bottles, are definitely the mainstay of small-scale plastic recycling plants. Then it is given small shapes and is then cooled down using cold water. 0000002233 00000 n 0000044560 00000 n The setting up of machine for recycling costs from Rs 3.5 lakhs to 35 lakhs and beyond. The output per hour for a 500-1000kg plastic recycling line means the input of plastic waste at least 600-1200kg per hour.

The shocking part in all these is that only 10-15% of total production of plastic waste is recycled. Larger plastic waste can be pre-processed by adding a shredder at the front of the plastic recycling line. You should also hire some labors based on your requirement to carry out the job. feet room can also work but it you want large scale recycling then at least 200 to 500 sq.

Here are few objectives that are necessary to look at before we start the business of recycling plastic. Many customers from different countries ask me about small-scale plastic recycling plants and request PDF files so that they can start the simplest plastic waste recycling business. 0000008888 00000 n 60 kg of plastic can build a 500 meter road that is 8 meter broad. In this blog post, we will outline the steps you need to take to get your recycling business up and running. The factory setup can easily cost you Rs 5 to 10 lakhs.

You can contact road department to take the recycled plastic of lowest order to build road as it can give you good returns. They have huge market. As you get a factory for recycling, you need proper utilities to run your factory. 0000002830 00000 n For emergency case you should keep a proper generator.

Try to start with small recycling plant that recycles plastic bottles, plastic sheets, polybag, small plastic containers, and their likes. They cooled down in cold water and are later put in a dry container. Next is the plastic waste which you need to recycle. 0000005738 00000 n 0000014831 00000 n Another advantage is that a small scale plant can be located closer to the source of the plastic waste, meaning that transportation costs are lower. Money required in advertisement, transportation, finishing, packing and manufacturing will add up as well. %PDF-1.4 % The other requirement includes the money required to purchase plastic waste. Finally, a small scale plant is less likely to have environmental impacts than a large scale plant. As one knows that every business requires a brief strategy and so is this business. You may later add PVC pipes, sheets, plastic tanks, and many others. feet of size. Plastic recycling business is very profitable if carried out with proper business planning. 0000010518 00000 n

feet of land is required for recycling process. <<3A1A82F58B3B2944868CDC87CF91A0BC>]>> Also Read:- 20 Most Profitable Recycling Businesses Available Today. For Transferring the crushed plastic flakes to the silo through the fan. At the same time, small scale means less floor space required, less labor costs and lower energy consumption, which is certainly very friendly for startups. Read More Computer Recycling Business Profitable Opportunity For Quick CashContinue, Read More Battery Recycling Technology & Business OpportunityContinue, Read More Aluminium Recycling Business Plan Start Your Own Recycling PlantContinue, Read More Profitable Waste Management Business Ideas That Will StickContinue, Read More Starting Waste Tyre Recycling Plant Profitable Business Plan SampleContinue, Read More Starting a Textile Recycling Company in 10 Steps Business PlanContinue, Computer Recycling Business Profitable Opportunity For Quick Cash, Battery Recycling Technology & Business Opportunity, Aluminium Recycling Business Plan Start Your Own Recycling Plant, Profitable Waste Management Business Ideas That Will Stick, Starting Waste Tyre Recycling Plant Profitable Business Plan Sample, Starting a Textile Recycling Company in 10 Steps Business Plan, 20 Most Profitable Recycling Businesses Available Today, What are the requirements for Plastic Waste Recycle Business, Total investment required in setting up of recycling plant, What type of plastic waste will you recycle. It should be of at least 200 sq. The next necessary requirement is the machine by which you will recycle your plastic waste.

EDBy} >>a0ToOsy#JjooY"be%Wp$:$,H*rdDi\l%&+d)Pp!z y8(%!whnMUF`V&{+Kk3}G=LZm-LvA3cyD};4yQ'|OgHUz-(q@A'}3`yv9`>E\?.&r`AM;@3N9(2>" %GN+vLu10w!6P!`zzbAW1:7*b6A} R H)A6uVa"%|KdBT| G2u Yv9ALgGF&';jm=}VccaI>_g(. 0000002423 00000 n It should be at least of decent space where you can keep all the waste and waste product apart from equipment and utilities. One can expect a total of 10-25 lakh rupees investment for the first time with a monthly expense of Rs 1-2 lakhs. Thus, recycling of plastic bottles and other products provide us with huge business opportunity. 0000012869 00000 n Another important thing is proper water supply. 0000020887 00000 n x1 04)@ aV{d9C. Team up with scrap pickers and plastic waste collection houses that you will find many. The plastic is first compressed and then melted using the machine. 0000012129 00000 n