If not, tighten in small increments (checking the result after each increment) to verify cutting ring is properly gripping the tube. of the tubing and the pressure rating that is required. 2018-04-12T15:26:32-07:00 Take the pre-set assembly and insert tube into the fittings tube receptacle firmly, then tighten nut with light wrenching until resistance felt. However, the 24 fitting and nut remain consistent throughout the varying styles. When combing seal material, the temperature rating of seal may become the limiting factor on the fitting's temperature rating. A screw thread in conformity with this International Standard is designated by the letter M followed by the values of the nominal diameter and of the pitch expressed in millimetres separated by the sign x. e}{*,J%6pDv 
hTQj0+Ji@K>y a table) to where the sharp edge of the hex is now facing that position. This intimate contact of the tube ridge with the ferrules front face and bite edge gives the fitting its ability to retain high pressure without leaking or blowing off. Metric & Multistandard can supply metric hydraulic tubing in sizes from 4mm outside diameter up to 80mm outside diameter. 
A caliper is a useful tool that measures the outside diameter of a male thread and inside diameter of a female thread. Metric O Ring Seal Tube Fittings, Hose Fittings Komatsu Hose Fittings And Assemblies Newest, Komatsu Style Adapter Fittings Market Status. / Sudden resistance to torquing is a sign the cutting ring is in a desired position. When assembled, the ferrule bites (Bite Type Fitting) into the outer surface of the tube with enough strength to hold the tube against pressure and seal the fluid, without considerable distortion of the inside diameter of the tube. FRENCH & f}ezsxXzo3$>> jg,=bFa
Please note that all LL series (extra light duty) parts come complete. an outer diameter reading of 22.05mm equates to a 22mm thread). 2018-04-12T15:26:32-07:00 This system is capable of withstanding high pressures and extreme vibration, thanks to the cutting ring design. 3,. For metric threads, this tool measures the distance between the threads. As the ferrule makes its bite, a small ridge of material is plowed up in front of the ferrule. Send us feedback if metric hydraulic fitting idenfification chart size isnt working for you. Place nut then cutting ring over tube, ensuring proper orientation.
353 0 obj <>stream Adaptall provides a user friendly tool to aid in the identification process called the International Fitting Identification Kit (part # TGK-01). To order a complete DIN assembly (including fitting, cutting ring, and nut) simply add a C to the end of the part number.
Hydraulic Hose Fittings And PTFE Hose UK Market. In China, GB 3734.2, GB 3733.2 standard specific metric thread of 24 degree cone fittings, in some sizes the DIN 2353 metric fittings can mate with Chinese metric fittings. Metric thread hydraulic fittings is most popular type of fluid connectors in the worldwides. A. The first four numbers indicates the part series i.e. Please refer to your users manual for operating instructions. Adobe PDF Library 10.0.1
jYfv=UXkI6W8OW4NI. 'rZggW}rvh`wI? For working pressures and compatible components, please refer to the Component Compatibility Chart below: The first step is to look for a size and series listed on the nut itself. When a nut is torqued onto the fitting, the base of the nut comes into contact with the cutting ring, wedging it into the 24 tapered throat of the fitting thereby cutting into and gripping the tube.
. From this chart one will find part numbers for compatible components such as tube nuts, cutting rings, as well as tube plugs and caps. Thread nut onto fitting until finger tight. Adaptall usually displays dash sizes with tube or hose side first, then port side.
A second seal point is created between the now bowed ferrule and the fitting body seat. 2017-03-29T11:18:50-07:00 The fitting itself incorporates a 24 tapered throat adjacent to the tube receptacle (where the tube bottoms out), which guides the wedging of the cutting ring while the nut provides torque. Looking at the chart, a 15mm tube size with corresponding thread callout of M22x1.5 would indicate this assembly belongs to the L series for medium pressure, or more specifically as L15. It is a durable low cost tool for use in the field in order to identify Metric thread size and pitch, as well as verify 24 chamfer/throat angle. IHzGcz]Zw=X|s|sL4hK89=~>ts7}Mz :_TM/yAV-H].$6~X/d}W4Bg>BOtg]!2|j7fi{~A7?7tzQ\S^pL_VW7h7PK(KZ~>~6ZW5!a>l4:(mh(d ;h>7;}~Ik>-U\?/4$Js@='k;SIhGE2LIUa1=R Cut tubing with appropriate saw only. There are various hydraulic pre-set machines available with specific instructions for each. For non-DIN threads such as NPT, BSPP, etc., the regular dash system is used i.e. %p$R K#cQkG?/ ?XwZg_Y*,eT(5nRksrb7IRa Be sure to set your calipers to millimeters (mm) as this is the unit of measurement all Metric tube fittings and the subsequent dash size system is based on. A pitch gauge measures the threads per inch.
How To Choose A Fitting For Your Hoses,Pipe,And Tube
endstream endobj 69 0 obj <> endobj 71 0 obj <> endobj 72 0 obj <> endobj 73 0 obj <> endobj 5 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 7 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 13 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 26 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 27 0 obj <>stream For example, a 5000L-06 is a light duty L06 x L06 DIN union.
All Compression Fittings come with the ferrule(s) and nut(s). Identify with caution, DIN fittings employ Metric threads and closely resemble other Metric fittings. Was this helpful for you? Remove the nut from fitting and pull back in order to inspect the cutting ring. To identify thread size on a metric thread, simply take a caliper reading of the outer diameter (O.D) of the threads. 5000 is a male DIN union. Adobe InDesign CS6 (Macintosh) 484q %%cD,Vob50Uv0BW7)QJ #JQPz`2bmpb L,_L%c9g3]fadaxcPGD:ZbhafX0a)PnPl)A.`D5M H3B 3r 2017-03-29T11:18:50-07:00 *`hh` . TYPE ). B. Compression Fittings temperature ratings vary in accordance to the body material as per below: en.wikipedia.org/wiki/Cutting_ring_fitting. n2 PrISjJ$[*\JRUnWj]$SK[WTPHIveeaeLY2ff5ObL?;kebIvXZXOcU-_Y'A:pJ,xW 9 !ms1d!B?PfXXI,G6sXYY Q0ObaQa[[`%XBu2 Tighten nut so that it completes 1.5 turns (use markings as reference), while at the same time ensuring the tube is stationary and pressed firmly into the tube receptacle.
To assemble the fitting with the tube, first, place the. 333 0 obj <>/Filter/FlateDecode/ID[<5E0D80A3CDB32E9ED559387C15982B55>]/Index[310 44]/Info 309 0 R/Length 104/Prev 310073/Root 311 0 R/Size 354/Type/XRef/W[1 2 1]>>stream The cutting ring is a ferrule that incorporates sharp cutting edges.
application/pdf ANSI 150# Cast Steel Flange End Ball Valve, ANSI 300# Cast Steel Flange End Ball Valve, ANSI 150# SS316 Flange End Swing Check Valve, JIS 10K SS316 Flange End Swing Check Valve, ANSI 150# Cast Steel Flange End Swing Check Valve, ANSI 150# Cast Steel Flange End Y-Strainers, JIS 10K Cast Steel Flange End Y-Strainers, ANSI 150# Cast Iron Flange End Gate Valve, ANSI 150# Cast Steel Flange End Gate Valve, ANSI 150# Forged Steel Flange End Gate Valve, ANSI 150# Cast Iron Flange End Globe Valve, ANSI 150# Cast Steel Flange End Globe Valve, ANSI 150# Forged Steel Flange End Globe Valve, ANSI 150# Cast Iron Wafer Type Butterfly Valve, ANSI 150# Cast Iron Lug Type Butterfly Valve. We also can offfer the related to Metric hydraulic fittings chart. Adobe InDesign CS6 (Macintosh) The Hydraulic Flareless Compression Fitting is a flareless fitting that consists of a body, a one piece ferrule and a nut.
To manually pre-set the cutting ring you will need either the fitting or a hardened pre-assembly fitting body. Poclain flanges are different than the SAE Flanges and have a
default
Proper attention must be given to the relevant installation instructions in order to achieve a properly sealed assembly. Be sure to secure fitting with wrench while tightening the nut. Press tube firmly into the tube receptacle of the fitting while doing so. Perform pre-set inspection to verify proper installation of cutting ring. PDF/X-1:2001 For example, a complete L06 male DIN union assembly would be 5000L-06C, etc. %%EOF The ferrule in our compression fittings forms pressure tight seals with the tube and the fitting body.
The 24 fitting, nut, and cutting ring comes in three different classes: LL for low pressure applications, L for medium pressure applications, and S for high pressure applications. False Be sure to verify tube size as some thread sizes overlap between the pressure series i.e. hWn8wI_lsCl[yPdV+K$ICJIAb sc %' xmp.id:3ACA17061B206811822AFC5C4DB73EAE This cut is termed the bite. It is possible for the ring to rotate around the tube, however this does not indicate an improper installation as long as all other factors are correct. Kindly refer to the temperature rating below: 2022 Chuan Kok Hardware & Machinery Pte Ltd. All rights reserved. You will know everything about metric hydraulic fttings. endstream endobj 316 0 obj <>stream Add: Industrial zone, Yuyao town, Zhejiang Province. 24 tube fittings, or Bite-Type, are the most popular fitting globally and employ the most advanced tube fitting system in the world. To order 24 DIN tube fittings from Adaptall it is important to understand the part number system. There is a variety of wall thicknesses that are available, depending upon the O.D. This action will cause the tube to develop a small indention on the bottom of the tube. ,p0BTAx*"-|sV!^``%F)f8-&wZ9o/6Oy&87zCKnr1hbTm( 0VQZ h=GN5Q7hlG j>stream This tube fitting system is commonly referred to as Bite-Type, DIN 2353, or ISO 8434-1. Our fittings meet or exceed the requirements of SAE J514. Steel & Stainless Seamless Hydraulic Tubing, BSP Swivel Unions, Female BSP Swivel Union, BSPT Reducers, Male BSPT-Female BSPT Bushing, BSP Elbow Adapters, Male BSP-Female BSP 90 Street Elbow, BSP Female Elbows, Female BSP-Female BSP 90 Tube Elbow, BSP Male Elbows, Male BSP-Male BSP 90 Elbow, BSP Swivel Elbow Adapters, Male BSP-Female BSP Swivel 90 Elbow, BSP Female Swivel Elbows, Female BSP Swivel 90 Elbow. When properly assembled, the wedging action of the ferrule will cause the end of the tube to press firmly against the seat in the body.
contact us jyray@72338.com for more info. Not all manufacturers list this information on the nut, so further steps might be required. %PDF-1.5 % wr#T8n^-GY#|FY"ao9r|I&f&/SVMJ1X+0,ZU_&0*jhd"G50jjTHe F%Tu3h> A~*B`=g{^`zT`v:hd})uF 4s!HzDT Ds+\bYWUeMz Twl^}SQaH@ They all have the same metric thread form for a given tube size.
Hardened pre-assembly bodies are recommended for higher volume jobs, or when using Stainless Steel tube or standpipe fittings.
60 included female seating angle with Metric fine threads. C. As the ferrule bites into the tube, the mid section will bow and the inside diameter of the back area firmly grips the tube. The kit is also a great counter sales item, ask about our custom branding options today. The next step is to identify the thread size and pitch. Note this measurement for later use. $Kpjqk)vgDK-'s{I# $bz.Ao5Z, zyYY{QH.%k2t~6j"l~TSei=d[sT+\jYi86+tzDpj3g48l[aaj }3ZI}{X %\!Ia9&L, YuSm:],"D1 pv`$0=6t=8C> C.>AAH{: aC30QF yc~61)RH3gmq6g^'."nA xmp.did:49F9799E1F2068118083C23D16656454 Mark nut and tube position for reference with soap stone or marking pencil. JAPANESE STANDARDS ( GAZ / JIS ). We stock a wide variety of Hydraulic Fittings: JIC, SAE BOSS, Pipe, Flat Face, Compression and Metrics. French (GAZ) fittings are popular in France. adobe:docid:indd:0e1ab2a3-c782-11e1-bba1-a9a009e9ea22 The dash numbers indicate tube size when describing the DIN side of the fitting. This system is typical of most manufacturers: Shown below in black only is 5158L-22-22-12: Male DIN X Male BSPP adjustable Run Tee, size L22 for the DIN threads, and dash size 12 BSPP (3/4). %PDF-1.3 % Hydraulic Fittings Thread Guide How To Choose A Fitting For Your Hoses,Pipe,And Tube, Types Of Reusable Hose Fittings And Adapters, SAE ISO DIN Types Of Hydraulic Adapter Fittings. , Weld Fittings For Hydraulic Tube Assemblies. Adaptall specializes in custom manufacturing high quality parts (made from stainless steel, carbon steel, aluminum, and more); conceptualization, prototyping and repairs; precision engineering; CAD modeling; exotic shapes; and, small to medium size batch runs. The absence of the indication of pitch means that the coarse pitch is specified. adobe:docid:indd:0e1ab2a3-c782-11e1-bba1-a9a009e9ea22 proof:pdf component is also provided with a similar angled seat, to make it leak proof. To identify the thread pitch, there are two options: a) use a caliper to measure the distance between thread crests (in mm), or b) use a thread pitch gauge, which is recommended in order to avoid false identification. Next, pre-set the cutting ring by initiating the bite into the tube. Once this has been achieved, tighten the nut another 30 or 1/12th of a turn. fractional number metric OD tubes. hb```a````e`cd@ Ast8)(r8 (080thbPW8du@xCM'lh`#.YXp!
h|SoPTUe. If no sizing information is available on the nut, the next step is to take a caliper reading of the outer diameter (O.D) of the tube or the inner diameter (I.D) of the tube receptacle inside the fitting. Copyright Yuyao Jiayuan Hydraulic Fitting Factory. xmp.iid:3E9A48E6212068118083C23D16656454 The leading edge of the hardened ferrule makes a clean 360 cut into the outside diameter of the tube. See our extensive. The cutting ring should leave no visible gap between the first cutting surface and the tube, and the tube should have a visible bite edge in front of the cutting ring (looks like slightly raised material). Ask Adaptall for details. uuid:c09abb80-28f1-40f3-b5fe-924c9ebd81ba Before assembling DIN fittings with tubes, we need to put attention on some details. endstream endobj 311 0 obj <> endobj 312 0 obj <> endobj 313 0 obj <>stream Hydraulic pre-setting is recommended for assemblies with tube size greater than 18mm. H|W$WL-_$AayXGD{fzYdGdm+mMo/?}61=[Y{nnv~_o?^Bacw) JJoK{&{%Tj\ wOe{o~{h $]9p~+ 'bps?dY(y]M pN~b\`au=C03PY similar to DIN fittings. Adaptall will complete the necessary steps to ensure you are provided with compatible components. The specifications are for the 37 flare GB 5625.2, for the 45 flare GB 5626.2 and for both the 37 and 45 inverted flares GB 5650. ,nlPAv?4!:)VQS~itf4s}~s~;sY&L. Once identified, refer to the Component Compatibility Chart above for information on relevant components such as cutting rings, plugs, and caps. KM(=&6B/ j3%ZnpQIt^d!kGNV>!rp%C8,$81~i1 (6~F0N1Ni?^(p]IuHuisE:SV(n},H"* endstream endobj 314 0 obj <>stream from application/x-indesign to application/pdf an M14x1.5 thread could belong to the L or S series. (,|Ae WOynG[!tcp6DAdI p,u#x3I(0QS ,#>B%>b"KEdOD*ay6{oZ*. The Komastu female fitting is provided with a %gTV18U)@~k!m 8-CL78lZPc\Xt\8'.v=Rh+%vc239_SX T}\R[F:%RCw!P/$c@xGRY -08 indicates 1/2, -12 is 3/4, etc.
With metric threads, the O.D reading directly translates to thread size (i.e. V0*W"S & From the last example, a 5000L-06 is an L06 indicating a M12x1.5 thread with 6mm tube receptacle; see the Component Compatibility Chart in the. } T0WPrX8pf=jp_dhy~ "XP'[V|h460|H!i I rjV\1NY>pbX2Zqr> qd b$cI$fH &H`GNfA,^0xk%4(E!cD!;w'Vodfx! The Chinese metric thread standards include both a 37 flare and 45 flare, as well as a 37 and45 inverted flare. In Germany, metric thread of DIN 2353 and ISO 8434 standard tube compression fittings with 24 degree cone connector; Metric thread of DIN 7631 60 degree cone fittings; Metric thread of DIN 20078 series hose fittings, metric thread of DIN 74233 and 74234 45 degree cone fittings; In Japan, Metric thread of Komatsu fittings with 60 degree flare hose adapters JIS B2070, Metric thread of ORFS fittings; In France, Metric thread of flat face fittings used by hanomag, French GAZ and millimetric fittings. When ordered as part number 5158L-22-22-12C it comes as a complete assembly with cutting rings and nuts for the two L22 Male DIN threads (components shown in green). hbbd``b`@`@5H,"qy ! All Rights Reserved. Hydraulic tubing in Metric sizes is available in Steel, Stainless Steel, Copper and Brass. The thread size and pitch are then combined to form the thread callout, which could be displayed as M22x1.5 or 22mm x 1.5, etc. 1 PDF/X-1:2001 This is the equivalent of turning the nut from a state where the hex is flat relative to a fixed point (i.e. converted The threads and pitch are the same as that of the For example, the thread O.D is 22mm, the thread pitch is 1.5mm, while the tube size measured is 15mm. protruding angled cone ( spout ) to provide seating. There is also a British fitting identification tool that comes in this two piece kit, made in house and unique to Adaptall. French millimetrique fittings are British Standards. The latter versions do not require assembly by means of torquing the tube nut as the flare is already incorporated into the tube or hose. p@d !HM1J@U(JFO0 _ Cant identify the hydraulic fitting you need? PDF/X-1a:2001 Lubricate threads of fitting and nut, 24 throat, and cutting ring. For instances where a DIN x DIN fitting does not have a jump size, only one dash size is displayed. Refer to the Assembly Instructions for details. There are two ways to complete the pre-set: either a) manually with a fitting or hardened pre-assembly fitting body, or b) with a hydraulic pre-set machine. ,: @X The Japanese Female Swivel fitting is provided with a 60 female seat and mates
desinged to suit metric whole number tubing, while the French (GAZ) fittings suit the
Lastly, compare the readings with the Component Compatibility Chart in order to verify the size and series. 0 Q$qg~`{mkfuN,=*=qK]1"\Z;mJ#r;'b)xWyKk*>69d 0 {=+#Y o/&O:^bZc/7${NA.SFe8v6)0r[r}7l,Q o#/kErr =}wY}j-#ShMj+Tck-.~6BRenYV[]H`5 ;"$>78q#f'_=>[FTjPdg_@RIjkgY*. Cant identify the hydraulic fitting you need? with the corresponding component. 78 0 obj <>]/PageLabels 69 0 R/Pages 71 0 R/Type/Catalog/ViewerPreferences<>>> endobj 79 0 obj <>/Font<>>>/Fields[]>> endobj 74 0 obj <>stream Thread pitches in the 24 DIN tube fitting class are 1.0mm, 1.5mm, or 2.0mm. ( /}}^-pM{qu~{C33F:t-y_F 1(p(<7,xGo{MW1jLOU?y7QX=f%7U7vlY*Cg4A 5X n|' DN#Um^[F>-8qPLRoq}AW'G;13_=Z]4=5a({io{ The pressure class (LL, L, or S) is indicated at the end of the series number i.e 5000L, 5002S, 5063LL, etc. H|SnKW#e*]% EXX Xcb As the ferrule moves forward, it contacts the tapered seat of the body, which causes the ferrule to cam inward into the tube. 310 0 obj <> endobj It should list something like LL-08, 18-L, S20 or similar. When a complete assembly is ordered from Adaptall, there is no need to identify components to go along with your assembly. The mating The fittings have a 24 seating angle quite Please note that normal grease is not recommended for lubrication. endstream endobj startxref There are numerous variations of cutting rings available, as well as mating styles incorporating swivel nuts, tube nipples and/or hose ends that replace the cutting ring in order to provide a seal. Looking at the Component Compatibility Chart in the How to Assemble 24 DIN Tube Fittings section, one would notice the compatible nuts for this assembly would be 5201L-22 with the compatible cutting rings being 5202-22. INTERNATIONAL ADAPTER & FITTING SOLUTIONS. Be sure to use a second wrench to hold the fitting in place while torquing the nut.
See our extensive thread identification page or call our expert sales people to help you. We specialize in all types and sizes, and carry an extensive stock of Hydraulic Fittings. JB 1887 is metric thread for flat face o-ring face hose wittings and adapters. The first step in assembly is to cut the tube to length, then de-burr and clean. METRIC SOLID MALE 24 SEAT ( FRENCH
hTQj0+Ji@K>y a table) to where the sharp edge of the hex is now facing that position. This intimate contact of the tube ridge with the ferrules front face and bite edge gives the fitting its ability to retain high pressure without leaking or blowing off. Metric & Multistandard can supply metric hydraulic tubing in sizes from 4mm outside diameter up to 80mm outside diameter. A caliper is a useful tool that measures the outside diameter of a male thread and inside diameter of a female thread. Metric O Ring Seal Tube Fittings, Hose Fittings Komatsu Hose Fittings And Assemblies Newest, Komatsu Style Adapter Fittings Market Status. / Sudden resistance to torquing is a sign the cutting ring is in a desired position. When assembled, the ferrule bites (Bite Type Fitting) into the outer surface of the tube with enough strength to hold the tube against pressure and seal the fluid, without considerable distortion of the inside diameter of the tube. FRENCH & f}ezsxXzo3$>> jg,=bFa
Please note that all LL series (extra light duty) parts come complete. an outer diameter reading of 22.05mm equates to a 22mm thread). 2018-04-12T15:26:32-07:00 This system is capable of withstanding high pressures and extreme vibration, thanks to the cutting ring design. 3,. For metric threads, this tool measures the distance between the threads. As the ferrule makes its bite, a small ridge of material is plowed up in front of the ferrule. Send us feedback if metric hydraulic fitting idenfification chart size isnt working for you. Place nut then cutting ring over tube, ensuring proper orientation.
353 0 obj <>stream Adaptall provides a user friendly tool to aid in the identification process called the International Fitting Identification Kit (part # TGK-01). To order a complete DIN assembly (including fitting, cutting ring, and nut) simply add a C to the end of the part number.
Hydraulic Hose Fittings And PTFE Hose UK Market. In China, GB 3734.2, GB 3733.2 standard specific metric thread of 24 degree cone fittings, in some sizes the DIN 2353 metric fittings can mate with Chinese metric fittings. Metric thread hydraulic fittings is most popular type of fluid connectors in the worldwides. A. The first four numbers indicates the part series i.e. Please refer to your users manual for operating instructions. Adobe PDF Library 10.0.1
jYfv=UXkI6W8OW4NI. 'rZggW}rvh`wI? For working pressures and compatible components, please refer to the Component Compatibility Chart below: The first step is to look for a size and series listed on the nut itself. When a nut is torqued onto the fitting, the base of the nut comes into contact with the cutting ring, wedging it into the 24 tapered throat of the fitting thereby cutting into and gripping the tube.
. From this chart one will find part numbers for compatible components such as tube nuts, cutting rings, as well as tube plugs and caps. Thread nut onto fitting until finger tight. Adaptall usually displays dash sizes with tube or hose side first, then port side.
A second seal point is created between the now bowed ferrule and the fitting body seat. 2017-03-29T11:18:50-07:00 The fitting itself incorporates a 24 tapered throat adjacent to the tube receptacle (where the tube bottoms out), which guides the wedging of the cutting ring while the nut provides torque. Looking at the chart, a 15mm tube size with corresponding thread callout of M22x1.5 would indicate this assembly belongs to the L series for medium pressure, or more specifically as L15. It is a durable low cost tool for use in the field in order to identify Metric thread size and pitch, as well as verify 24 chamfer/throat angle. IHzGcz]Zw=X|s|sL4hK89=~>ts7}Mz :_TM/yAV-H].$6~X/d}W4Bg>BOtg]!2|j7fi{~A7?7tzQ\S^pL_VW7h7PK(KZ~>~6ZW5!a>l4:(mh(d ;h>7;}~Ik>-U\?/4$Js@='k;SIhGE2LIUa1=R Cut tubing with appropriate saw only. There are various hydraulic pre-set machines available with specific instructions for each. For non-DIN threads such as NPT, BSPP, etc., the regular dash system is used i.e. %p$R K#cQkG?/ ?XwZg_Y*,eT(5nRksrb7IRa Be sure to set your calipers to millimeters (mm) as this is the unit of measurement all Metric tube fittings and the subsequent dash size system is based on. A pitch gauge measures the threads per inch.
How To Choose A Fitting For Your Hoses,Pipe,And Tube
endstream endobj 69 0 obj <> endobj 71 0 obj <> endobj 72 0 obj <> endobj 73 0 obj <> endobj 5 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 7 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 13 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 26 0 obj <>/ExtGState<>/Font<>/ProcSet[/PDF/Text/ImageC/ImageI]/Shading<>/XObject<>>>/Rotate 0/TrimBox[0.0 0.0 612.0 792.0]/Type/Page>> endobj 27 0 obj <>stream For example, a 5000L-06 is a light duty L06 x L06 DIN union.
All Compression Fittings come with the ferrule(s) and nut(s). Identify with caution, DIN fittings employ Metric threads and closely resemble other Metric fittings. Was this helpful for you? Remove the nut from fitting and pull back in order to inspect the cutting ring. To identify thread size on a metric thread, simply take a caliper reading of the outer diameter (O.D) of the threads. 5000 is a male DIN union. Adobe InDesign CS6 (Macintosh) 484q %%cD,Vob50Uv0BW7)QJ #JQPz`2bmpb L,_L%c9g3]fadaxcPGD:ZbhafX0a)PnPl)A.`D5M H3B 3r 2017-03-29T11:18:50-07:00 *`hh` . TYPE ). B. Compression Fittings temperature ratings vary in accordance to the body material as per below: en.wikipedia.org/wiki/Cutting_ring_fitting. n2 PrISjJ$[*\JRUnWj]$SK[WTPHIveeaeLY2ff5ObL?;kebIvXZXOcU-_Y'A:pJ,xW 9 !ms1d!B?PfXXI,G6sXYY Q0ObaQa[[`%XBu2 Tighten nut so that it completes 1.5 turns (use markings as reference), while at the same time ensuring the tube is stationary and pressed firmly into the tube receptacle.
To assemble the fitting with the tube, first, place the. 333 0 obj <>/Filter/FlateDecode/ID[<5E0D80A3CDB32E9ED559387C15982B55>]/Index[310 44]/Info 309 0 R/Length 104/Prev 310073/Root 311 0 R/Size 354/Type/XRef/W[1 2 1]>>stream The cutting ring is a ferrule that incorporates sharp cutting edges.
application/pdf ANSI 150# Cast Steel Flange End Ball Valve, ANSI 300# Cast Steel Flange End Ball Valve, ANSI 150# SS316 Flange End Swing Check Valve, JIS 10K SS316 Flange End Swing Check Valve, ANSI 150# Cast Steel Flange End Swing Check Valve, ANSI 150# Cast Steel Flange End Y-Strainers, JIS 10K Cast Steel Flange End Y-Strainers, ANSI 150# Cast Iron Flange End Gate Valve, ANSI 150# Cast Steel Flange End Gate Valve, ANSI 150# Forged Steel Flange End Gate Valve, ANSI 150# Cast Iron Flange End Globe Valve, ANSI 150# Cast Steel Flange End Globe Valve, ANSI 150# Forged Steel Flange End Globe Valve, ANSI 150# Cast Iron Wafer Type Butterfly Valve, ANSI 150# Cast Iron Lug Type Butterfly Valve. We also can offfer the related to Metric hydraulic fittings chart. Adobe InDesign CS6 (Macintosh) The Hydraulic Flareless Compression Fitting is a flareless fitting that consists of a body, a one piece ferrule and a nut.
To manually pre-set the cutting ring you will need either the fitting or a hardened pre-assembly fitting body. Poclain flanges are different than the SAE Flanges and have a
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Proper attention must be given to the relevant installation instructions in order to achieve a properly sealed assembly. Be sure to secure fitting with wrench while tightening the nut. Press tube firmly into the tube receptacle of the fitting while doing so. Perform pre-set inspection to verify proper installation of cutting ring. PDF/X-1:2001 For example, a complete L06 male DIN union assembly would be 5000L-06C, etc. %%EOF The ferrule in our compression fittings forms pressure tight seals with the tube and the fitting body.
The 24 fitting, nut, and cutting ring comes in three different classes: LL for low pressure applications, L for medium pressure applications, and S for high pressure applications. False Be sure to verify tube size as some thread sizes overlap between the pressure series i.e. hWn8wI_lsCl[yPdV+K$ICJIAb sc %' xmp.id:3ACA17061B206811822AFC5C4DB73EAE This cut is termed the bite. It is possible for the ring to rotate around the tube, however this does not indicate an improper installation as long as all other factors are correct. Kindly refer to the temperature rating below: 2022 Chuan Kok Hardware & Machinery Pte Ltd. All rights reserved. You will know everything about metric hydraulic fttings. endstream endobj 316 0 obj <>stream Add: Industrial zone, Yuyao town, Zhejiang Province. 24 tube fittings, or Bite-Type, are the most popular fitting globally and employ the most advanced tube fitting system in the world. To order 24 DIN tube fittings from Adaptall it is important to understand the part number system. There is a variety of wall thicknesses that are available, depending upon the O.D. This action will cause the tube to develop a small indention on the bottom of the tube. ,p0BTAx*"-|sV!^``%F)f8-&wZ9o/6Oy&87zCKnr1hbTm( 0VQZ h=GN5Q7hlG j>stream This tube fitting system is commonly referred to as Bite-Type, DIN 2353, or ISO 8434-1. Our fittings meet or exceed the requirements of SAE J514. Steel & Stainless Seamless Hydraulic Tubing, BSP Swivel Unions, Female BSP Swivel Union, BSPT Reducers, Male BSPT-Female BSPT Bushing, BSP Elbow Adapters, Male BSP-Female BSP 90 Street Elbow, BSP Female Elbows, Female BSP-Female BSP 90 Tube Elbow, BSP Male Elbows, Male BSP-Male BSP 90 Elbow, BSP Swivel Elbow Adapters, Male BSP-Female BSP Swivel 90 Elbow, BSP Female Swivel Elbows, Female BSP Swivel 90 Elbow. When properly assembled, the wedging action of the ferrule will cause the end of the tube to press firmly against the seat in the body.
contact us jyray@72338.com for more info. Not all manufacturers list this information on the nut, so further steps might be required. %PDF-1.5 % wr#T8n^-GY#|FY"ao9r|I&f&/SVMJ1X+0,ZU_&0*jhd"G50jjTHe F%Tu3h> A~*B`=g{^`zT`v:hd})uF 4s!HzDT Ds+\bYWUeMz Twl^}SQaH@ They all have the same metric thread form for a given tube size.
Hardened pre-assembly bodies are recommended for higher volume jobs, or when using Stainless Steel tube or standpipe fittings.
60 included female seating angle with Metric fine threads. C. As the ferrule bites into the tube, the mid section will bow and the inside diameter of the back area firmly grips the tube. The kit is also a great counter sales item, ask about our custom branding options today. The next step is to identify the thread size and pitch. Note this measurement for later use. $Kpjqk)vgDK-'s{I# $bz.Ao5Z, zyYY{QH.%k2t~6j"l~TSei=d[sT+\jYi86+tzDpj3g48l[aaj }3ZI}{X %\!Ia9&L, YuSm:],"D1 pv`$0=6t=8C> C.>AAH{: aC30QF yc~61)RH3gmq6g^'."nA xmp.did:49F9799E1F2068118083C23D16656454 Mark nut and tube position for reference with soap stone or marking pencil. JAPANESE STANDARDS ( GAZ / JIS ). We stock a wide variety of Hydraulic Fittings: JIC, SAE BOSS, Pipe, Flat Face, Compression and Metrics. French (GAZ) fittings are popular in France. adobe:docid:indd:0e1ab2a3-c782-11e1-bba1-a9a009e9ea22 The dash numbers indicate tube size when describing the DIN side of the fitting. This system is typical of most manufacturers: Shown below in black only is 5158L-22-22-12: Male DIN X Male BSPP adjustable Run Tee, size L22 for the DIN threads, and dash size 12 BSPP (3/4). %PDF-1.3 % Hydraulic Fittings Thread Guide How To Choose A Fitting For Your Hoses,Pipe,And Tube, Types Of Reusable Hose Fittings And Adapters, SAE ISO DIN Types Of Hydraulic Adapter Fittings. , Weld Fittings For Hydraulic Tube Assemblies. Adaptall specializes in custom manufacturing high quality parts (made from stainless steel, carbon steel, aluminum, and more); conceptualization, prototyping and repairs; precision engineering; CAD modeling; exotic shapes; and, small to medium size batch runs. The absence of the indication of pitch means that the coarse pitch is specified. adobe:docid:indd:0e1ab2a3-c782-11e1-bba1-a9a009e9ea22 proof:pdf component is also provided with a similar angled seat, to make it leak proof. To identify the thread pitch, there are two options: a) use a caliper to measure the distance between thread crests (in mm), or b) use a thread pitch gauge, which is recommended in order to avoid false identification. Next, pre-set the cutting ring by initiating the bite into the tube. Once this has been achieved, tighten the nut another 30 or 1/12th of a turn. fractional number metric OD tubes. hb```a````e`cd@ Ast8)(r8 (080thbPW8du@xCM'lh`#.YXp!
h|SoPTUe. If no sizing information is available on the nut, the next step is to take a caliper reading of the outer diameter (O.D) of the tube or the inner diameter (I.D) of the tube receptacle inside the fitting. Copyright Yuyao Jiayuan Hydraulic Fitting Factory. xmp.iid:3E9A48E6212068118083C23D16656454 The leading edge of the hardened ferrule makes a clean 360 cut into the outside diameter of the tube. See our extensive. The cutting ring should leave no visible gap between the first cutting surface and the tube, and the tube should have a visible bite edge in front of the cutting ring (looks like slightly raised material). Ask Adaptall for details. uuid:c09abb80-28f1-40f3-b5fe-924c9ebd81ba Before assembling DIN fittings with tubes, we need to put attention on some details. endstream endobj 311 0 obj <> endobj 312 0 obj <> endobj 313 0 obj <>stream Hydraulic pre-setting is recommended for assemblies with tube size greater than 18mm. H|W$WL-_$AayXGD{fzYdGdm+mMo/?}61=[Y{nnv~_o?^Bacw) JJoK{&{%Tj\ wOe{o~{h $]9p~+ 'bps?dY(y]M pN~b\`au=C03PY similar to DIN fittings. Adaptall will complete the necessary steps to ensure you are provided with compatible components. The specifications are for the 37 flare GB 5625.2, for the 45 flare GB 5626.2 and for both the 37 and 45 inverted flares GB 5650. ,nlPAv?4!:)VQS~itf4s}~s~;sY&L. Once identified, refer to the Component Compatibility Chart above for information on relevant components such as cutting rings, plugs, and caps. KM(=&6B/ j3%ZnpQIt^d!kGNV>!rp%C8,$81~i1 (6~F0N1Ni?^(p]IuHuisE:SV(n},H"* endstream endobj 314 0 obj <>stream from application/x-indesign to application/pdf an M14x1.5 thread could belong to the L or S series. (,|Ae WOynG[!tcp6DAdI p,u#x3I(0QS ,#>B%>b"KEdOD*ay6{oZ*. The Komastu female fitting is provided with a %gTV18U)@~k!m 8-CL78lZPc\Xt\8'.v=Rh+%vc239_SX T}\R[F:%RCw!P/$c@xGRY -08 indicates 1/2, -12 is 3/4, etc.
With metric threads, the O.D reading directly translates to thread size (i.e. V0*W"S & From the last example, a 5000L-06 is an L06 indicating a M12x1.5 thread with 6mm tube receptacle; see the Component Compatibility Chart in the. } T0WPrX8pf=jp_dhy~ "XP'[V|h460|H!i I rjV\1NY>pbX2Zqr> qd b$cI$fH &H`GNfA,^0xk%4(E!cD!;w'Vodfx! The Chinese metric thread standards include both a 37 flare and 45 flare, as well as a 37 and45 inverted flare. In Germany, metric thread of DIN 2353 and ISO 8434 standard tube compression fittings with 24 degree cone connector; Metric thread of DIN 7631 60 degree cone fittings; Metric thread of DIN 20078 series hose fittings, metric thread of DIN 74233 and 74234 45 degree cone fittings; In Japan, Metric thread of Komatsu fittings with 60 degree flare hose adapters JIS B2070, Metric thread of ORFS fittings; In France, Metric thread of flat face fittings used by hanomag, French GAZ and millimetric fittings. When ordered as part number 5158L-22-22-12C it comes as a complete assembly with cutting rings and nuts for the two L22 Male DIN threads (components shown in green). hbbd``b`@`@5H,"qy ! All Rights Reserved. Hydraulic tubing in Metric sizes is available in Steel, Stainless Steel, Copper and Brass. The thread size and pitch are then combined to form the thread callout, which could be displayed as M22x1.5 or 22mm x 1.5, etc. 1 PDF/X-1:2001 This is the equivalent of turning the nut from a state where the hex is flat relative to a fixed point (i.e. converted The threads and pitch are the same as that of the For example, the thread O.D is 22mm, the thread pitch is 1.5mm, while the tube size measured is 15mm. protruding angled cone ( spout ) to provide seating. There is also a British fitting identification tool that comes in this two piece kit, made in house and unique to Adaptall. French millimetrique fittings are British Standards. The latter versions do not require assembly by means of torquing the tube nut as the flare is already incorporated into the tube or hose. p@d !HM1J@U(JFO0 _ Cant identify the hydraulic fitting you need? PDF/X-1a:2001 Lubricate threads of fitting and nut, 24 throat, and cutting ring. For instances where a DIN x DIN fitting does not have a jump size, only one dash size is displayed. Refer to the Assembly Instructions for details. There are two ways to complete the pre-set: either a) manually with a fitting or hardened pre-assembly fitting body, or b) with a hydraulic pre-set machine. ,: @X The Japanese Female Swivel fitting is provided with a 60 female seat and mates
desinged to suit metric whole number tubing, while the French (GAZ) fittings suit the
Lastly, compare the readings with the Component Compatibility Chart in order to verify the size and series. 0 Q$qg~`{mkfuN,=*=qK]1"\Z;mJ#r;'b)xWyKk*>69d 0 {=+#Y o/&O:^bZc/7${NA.SFe8v6)0r[r}7l,Q o#/kErr =}wY}j-#ShMj+Tck-.~6BRenYV[]H`5 ;"$>78q#f'_=>[FTjPdg_@RIjkgY*. Cant identify the hydraulic fitting you need? with the corresponding component. 78 0 obj <>]/PageLabels 69 0 R/Pages 71 0 R/Type/Catalog/ViewerPreferences<>>> endobj 79 0 obj <>/Font<>>>/Fields[]>> endobj 74 0 obj <>stream Thread pitches in the 24 DIN tube fitting class are 1.0mm, 1.5mm, or 2.0mm. ( /}}^-pM{qu~{C33F:t-y_F 1(p(<7,xGo{MW1jLOU?y7QX=f%7U7vlY*Cg4A 5X n|' DN#Um^[F>-8qPLRoq}AW'G;13_=Z]4=5a({io{ The pressure class (LL, L, or S) is indicated at the end of the series number i.e 5000L, 5002S, 5063LL, etc. H|SnKW#e*]% EXX Xcb As the ferrule moves forward, it contacts the tapered seat of the body, which causes the ferrule to cam inward into the tube. 310 0 obj <> endobj It should list something like LL-08, 18-L, S20 or similar. When a complete assembly is ordered from Adaptall, there is no need to identify components to go along with your assembly. The mating The fittings have a 24 seating angle quite Please note that normal grease is not recommended for lubrication. endstream endobj startxref There are numerous variations of cutting rings available, as well as mating styles incorporating swivel nuts, tube nipples and/or hose ends that replace the cutting ring in order to provide a seal. Looking at the Component Compatibility Chart in the How to Assemble 24 DIN Tube Fittings section, one would notice the compatible nuts for this assembly would be 5201L-22 with the compatible cutting rings being 5202-22. INTERNATIONAL ADAPTER & FITTING SOLUTIONS. Be sure to use a second wrench to hold the fitting in place while torquing the nut.
See our extensive thread identification page or call our expert sales people to help you. We specialize in all types and sizes, and carry an extensive stock of Hydraulic Fittings. JB 1887 is metric thread for flat face o-ring face hose wittings and adapters. The first step in assembly is to cut the tube to length, then de-burr and clean. METRIC SOLID MALE 24 SEAT ( FRENCH